IC670ALG330输出模块

IC670ALG330输出模块

IC670ALG330输出模块

IC670ALG330输出模块

1、背景

1．1定义

   平衡机是测量旋转物体(转子)不平衡量大小和位置的机器。

   任何转子在围绕其轴线旋转时，由于相对于轴线的质量分布不均匀而产生离心力。这种不平衡离心力作用在转子轴承上会引起振动，产生噪声和加速轴承磨损，以致严重影响产品的性能和寿命。电机转子、机床主轴、内燃机曲轴、汽轮机转子、陀螺转子和钟表摆轮等旋转零部件在制造过程中，都需要经过平衡才能平稳正常地运转。 根据平衡机测出的数据对转子的不平衡量进行校正，可改善转子相对于轴线的质量分布，使转子旋转时产生的振动或作用于轴承上的振动力减少到允许的范围之内。因此，平衡机是减小振动、改善性能和提高质量的的设备。

1．2分类

   平衡机可以分为 重力式平衡机和离心力式平衡机是两类型。

   重力式平衡机一般称为静平衡机。它是依赖转子自身的重力作用来测量静不平衡的。仅适用于某些平衡要求不高的盘状零件。离心式平衡机是在转子旋转的状态下，根据转子不平衡引起的支承振动，或作用于支承的振动力来测量不平衡。其按校正平面数量的不同，可分为单面平衡机和双面平衡机。单面平衡机只能测量一个平面上的不平衡(静不平衡)，它虽然是在转子旋转时进行测量，但仍属于静平衡机。双面平衡机能测量动不平衡，也能分别测量静不平衡和偶不平衡，一般称为动平衡机。

1．3动平衡机原理

图片2.png

    动平衡测试系统的结构如上图图所示，在平衡系统的转子支撑点两端各有一个压电传感器用以拾取转子的振动信号，而在转子的一侧的光电开关是用来获取相位基准以及转速信息。三路信号送入数据采集器，然后上传至上位机对信号进行处理,通过的解算，得到Ⅰ、Ⅱ校正面所需校正量的大小和相位，据此就可以实现对转子的不平衡校正。

2、方案

2.1 传统控制方案

   动平衡测试机传统上是采用工控机和数据采集卡组成信号采集、处理和逻辑控制系统，但这种方案由于使用工控机，造成系统整体可靠性差，对操作人员要求高，无法适应工厂车间应用要求。因此部分设备厂商转而采用工业领域广泛使用的具有可靠性的PLC作为控制方案。

2.2 控制要点

动平衡测试机对数据的采集要求属于基于脉冲同步的高速模拟量采集，即当系统捕获脉冲信号后立刻触发数据采集（从模拟量模块上获取具体数值）。在实际应用中，触发系统进行数据采集的脉冲频率不低于840Hz（以测试对象为额定转速2100rpm, 12对极的电机转子为例）。因此要求主机和模拟量采集模块都具备高速响应的能力。

系统具有大容量的数据存储器，能保存每次采集的数据。

2.3 合信技术的控制方案

   针对动平衡测试机的特点，合信技术推出了一种特殊的模拟量模块（CTS7 231-7HA32），该模块的数据采集时间为16微秒，采样频率62.5kHz。根据采样定理，如果系统数据采样频率要达到840Hz，则模拟量采样单元需要840*5=4.25kHz以上的速度，才能较好地还原信号；如果需要更高的采样精度，则需要更高速度的模拟量采集模块。由此可见CTS7 231-7HA32模块完全胜任动平衡测试机的要求。

   在保证模拟量模块能够准确及时获取信号的同时，合信技术优化了CPU程序获取数据的机制，通过让采样脉冲信号触发具有更高响应优先级的高速计数中断来获取数据。CTSC-200 CPU的高速计数中断延迟仅为60微秒，即PLC程序获得数据的频率为16kHz。

   在实际应用中，采用合信PLC的动平衡测试机的数据采集速度和质量已经达到了数据采集仪的效果。并且CTSC-200 CPU快速的浮点数处理能力也完全能够胜任后续数据处理的要求。

   下表为几种类型方案对比：

合信PLC方案

标准PLC方案

工控机方案

优点

系统数据采集速度快（模拟量模块62.5kHz，PLC程序16.6kHz）；CPU数据处理速度快；CPU数据容量大。PLC性能可靠，完全适应各种工业应用场合。

PLC性能可靠，完全适应各种工业应用场合。

数采卡数据采集速度快；工控机数据容量大；能够实现对数据的复杂算法处理

缺点

算法编程复杂，不直观。

PLC响应外部中断速度慢，数据采集模块速度慢（高只能实现1kHz的数据采集），由于速度慢导致采样数据延迟时间大，致使测量精度低。算法编程复杂，不直观。

可靠性差，无法长期工厂化的运行，系统维护不便。

2.4 合信技术方案组成及产品列表

图片1.png

序号

名称

型号

数量

备注

1

CPU 模块

CTS7 216-2AD33-0X40

1

布尔运算0.15us；浮点运算8us；72K 程序存储空间；110K 数据存储空间。

2

EM231

CTS7 231-7HA32

2

单通道快速数据采集模块，模块数据采集速度16us；

3

EM223

CTS7 223-BPH32

1

8DI/8DO 数字量扩展模块

4

TP07

CTS6 T07-CH020

1

7寸触摸人机界面

3、结论

   本文描述了一种基于合信技术CTSC-200 PLC的动平衡测试机的控制方案，这个方案解决了其它品牌标准PLC无法进行快速数据采集的问题，并且同工控机的方案相比，可靠性更高、价格更低，性价比优势。

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【主营产品】

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5：Schneider Modicon（施耐德莫迪康）：Quantum 140系列处理器、控制卡、电源模块等。

6：ABB：工业机器人备件DSQC系列、Bailey INFI 90等。

7：Siemens(西门子)：Siemens MOORE， Siemens Simatic C1，Siemens数控系统等。

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13：Woodward（伍德沃德）：SPC阀位控制器、PEAK150数字控制器。

14:工业机器人系统备件。

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KEYENCE FU-16 NEW PHOTOELECTRIC SENSOR FU16

Keyence, PZ2-61P, Photoelectric Amplifier 12-24VDC NEW

KEYENCE KZ-R16R KZ R16R Expedited shipping

KEYENCE KZ-B16R KZ B16R Expedited shipping

Keyence KZ-80T KZ80T PLC

Keyence FD-A10 Air Flow Sensor 10L

KEYENCE CORP LV-22A USPP LV22A

KEYENCE FD-P20 FLOW

KEYENCE CORP EH-303A NSPP EH303A

KEYENCE EX-V02

KEYENCE CA-U2 POWER SUPPLY *NEW NO BOX*

Keyence KV-24DT Super-Small Programmable Logic Controller with Built-in Display

Keyence AS-440-10 Sensor Amplifier, 110-240v

New Keyence CV-022U High Speed Vision Control Unit

Keyence FU-16Z Fiber Optic Sensor

Keyence: PZ-42L (2.5 M)  Built-In Amp. Photoelectric

Keyence FS-L41 Optical Cable, Use With FS-L71

KEYENCE CORP AP-33K USPP AP33K

KEYENCE CORP ES-X38 USPP ESX38

KEYENCE CORP AP-31KP USPP AP31KP

Keyence GV-H130 CMOS Laser Sensor

KEYENCE GT2-CA2M GT2CA2M NEW NIB

KEYENCE CORP FS-V10 NSFP FSV10

1Pcs  Keyence KZ-N20Z PLC Module Tested

KEYENCE PS-N11N PHOTOELECTRIC SENSOR AMPLIFIER, NPN TYPE, NEW IN BOX, FREE SHIP

Keyence PLC module KZ-R16X

Keyence PLC programmable controller KL-8BLX

Keyence CV-M30 TFT Color Monitor

Keyence PZ-G61N Photoelektrischer Sensor quadratische retro reflektierende Kabel

Keyence PZ-G61CB Fotoelektrischer Sensor mit eingebautem Messverst?rker NEU

KEYENCE CORP PX-10 NSFP PX10

KEYENCE Light and Light Controller CA-DPR2 (CA-DPR2 only)

Keyence FS2-60P Verst?rker Lichtleitersensor #5739

KEYENCE LV-11SB ULTRA-COMPACT DIGITAL LASER SENSOR

Keyence FS2-60P SO(1875) Verst?rker Lichtleitersensor #5955

Keyence FU-95 Lichtleiterger?t z. Flüssigkeitspegelerkennung Liquid-Level-Sensor

1 PC  Keyence PLC KL-N20Z In Good Condition

NEW KEYENCE ED-130M SENSOR AMPLIFIER

KEYENCE CORP AG-80 NSFP AG80

KEYENCE CORP FU-57TE NSFP FU57TE

1PCS  Keyence PLC KV-24AR Tested

Keyence PLC communication unit KL-N20A

KEYENCE CORP AP-34KP NSFP AP34KP

KEYENCE KZ-R16X KZ R16X Expedited shipping

Keyence HC - 50 driver

(X3-2) 1 NEW KEYENCE PZ2-61P PHOTOELECTRIC SENSOR

KEYENCE, PLC, KL-N20Z KL N20Z, 1 pcs, 

KEYENCE Fiber Sensor Amplifier FS-N11N FSN11N Original New in Box Free Ship

1PC KEYENCE AP-31  Pressure sensor(switch)  New In Box

KEYENCE LV-11SBP ULTRA-COMPACT DIGITAL LASER SENSOR

Keyence Messkopf LV-H32 NOV

Keyence Power Supply für Kamerasystem CA-U2 GEB

KEYENCE PS-55  Ultrakleine fotoelektrischer Sensor    7-3-9    #411

Keyence KV-24AR 2144866   9-4  #1524

KEYENCE  SL-R11  SLR11

Keyence CMOS Laser Sensor GV-H450  No:63011038   -  -

KEYENCE FU-12 Lichtschranke Glasfaseroptik  1-3 #557

KEYENCE FS-V31CP NEW

Keyence FU-84C Transmittierendes Lichtleiterger?t Fiber Optic Sensor Cable NEU

KEYENCE EH-303A Proximity Sensor              12-2            #796

Keyence LV-21AP

Keyence Lichtleiter Messverst?rker FS-V33P NOV

KEYENCE LV-22AP Messverst?rker, Erweiterungseinheit, PNP, Reihenschaltung NEU

KEYENCE CORP PZ-42L NSFP PZ42L

KEYENCE CORP CR-240 USPP CR240

KEYENCE CORP SL-U2 NSFP SLU2

NEW - Keyence FU-15 Photoelectric Retro-Reflective Sensor

Keyence DV-90 DV-90NE w/ Breakage

NEW KEYENCE F-20 LENS ATTACHMENT SIDE-VIEW

KEYENCE CORP PS-201C NSFP PS201C

1pcs New KEYENCE Optical Fiber Sensor FU-16 FU16

1pcs New Keyence Photoelectric Sensor PZ-M12 PZ-M12

KEYENCE KV-16T2W KV16T2W PLC I/O MODULE KV16T2W *NEW NO BOX*

KEYENCE LV-51MP DIGITAL LASER SENSOR 12-24V DC, NEW* #153730

KEYENCE CZ-K1P PHOTOELECTRIC SENSOR, SEE DESC #153742

KEYENCE CZ-K1P PHOTOELECTRIC SENSOR, SEE DESC #153748

KEYENCE CZ-K1P PHOTOELECTRIC SENSOR, SEE DESC #153770

KEYENCE SL-C08H-R SAFETY LIGHT CURTAIN RECEIVER

KEYENCE SL-C08H-T CURTAIN LIGHT TRANSMITTER

KEYENCE, PLC, KL-16BT KL 16BT, 1 pcs, 

KEYENCE CORP FS-V1 NSPP FSV1

KEYENCE CORP PJ-V22 NSFP PJV22

KEYENCE frequency converter HI-01T 220V 0.1KW

Keyence LX2-V10W Laser Through Beam Sensor w/ 2x LX2-11 11W Matched Sensors

KEYENCE CORP GV-22P USPP GV22P

KEYENCE CORP MS2-H100 USPP MS2H100

KEYENCE CORP MT-T1 NSPP MTT1

KEYENCE CORP FU-18 NSPP FU18

KEYENCE CORP FU-77TG NSPP FU77TG

KEYENCE LV-H62 -NEW- ; Long Distance Straight-beam, Retro-reflective

New 1 PC Keyence LV-H42 Laser Sensor

New Keyence PR-M51N3 Mini-slim Transmissive Cable Type 1.2m Photoelectric Sensor

KEYENCE CORP PZ-V33 NSFP PZV33

KEYENCE CORP FS-V11-P NSFP FSV11P

1PCS NEW Keyence Photoelectric Sensor EV-130M EV-130M

Keyence FS-M0 Fiber optic switch amp X 6 With FS-R0 Distribution

Keyence KV-B16R Relay Output Module

KEYENCE LV-21AP DIGITAL LASER SENSOR *NEW IN BOX*

KEYENCE PLC CPU module KZ-A500

KEYENCE PLC Position control unit KZ-H2

Keyence, EM-054, Proximity Sensor NEW

Keyence, FS-N12N, Fiber Optic Amplifier Sensor NEW

KEYENCE SJ-C3

Keyence, FS-V21RP, Digital Fiber Sensor Switch NEW

KEYENCE FT-50A  Infrared Thermo Sensor

NEW KEYENCE FS-N11N DIGITAL FIBER SENSOR

NEW KEYENCE FS-N12N DIGITAL FIBER SENSOR

1pcs NEW Keyence Fiber Optic Sensor FU-50 FU-50

1PCS New Keyence Photoelectric switch PR-MB30N1 PR-MB30N1

1PCS NEW Keyence Photoelectric Switch PR-M51N3 PR-M51N3

Keyence Digital Laser Display Amplifier LV-11SBP with 30" cable

Keyence, FS-V22R, Digital Fiber Sensor NEW

1PC KEYENCE NEW FS-N12P SHA22 (FSN12P) Fiber Amplifier Sensor

Keyence KV-R16R Programmable logic controller (Output)

KEYENCE / CPU UNIT / KZ-A500

KEYENCE PZ-M51P NEW SELF CONTAINED PHOTOELECTRIC SWITCH PZM51P

KEYENCE PZ2-62 OPTICAL SENSOR *NEW IN A  BOX*

KEYENCE CORP 469-D-C01-04 USPP 469DC0104

KEYENCE CORP 469-E-C06 USPP 469EC06

KEYENCE CORP PZ-V73P USPP PZV73P

Keyence FD-83

KEYENCE RC-15  *NEW IN BOX*

KEYENCE EM-038P PROXIMITY SWTCH *NEW IN BOX*

NIB Lot of 2 IFM Efector Sensor OGH280 0GH280 BALLUFF BAUMER SICK KEYENCE OMRON

1 pc of NIB Baumer Sensor My-Com D250/S35 BALLUFF BANNER IFM SICK KEYENCE OMRON

NEW KEYENCE OP-98271 LAMP HALLOGEN BULB

Keyence Analog Sensor Controller RD-50R

OMRON E3C-JC4P(5)  KEYENCE PS-T2(1) GOLDSTAR SZR-MY2(1) SENSOR

Keyence LV-H32 Photoelectric sensor head 30-1000 MM with

NEW KEYENCE PJ-50A SAFETY LIGHT CURTAIN SET SENSOR

NEW KEYENCE REFLECTIVE FIBER OPTIC CABLE SENSOR MODEL FU-82C

New! Keyence FU-84B Armored Fiber Optic Cbales

KEYENCE KV-40AR PROGRAMMABLE CONTROLLER POWER ON TESTED

KEYENCE OUTPUT MODULE KV-C64TA

Keyence Model: KV-8ER  PLC Machine Control Exp. Module

Keyence Model: FS-V22RP  Dual Digital Photoelectric Amplifiers.   W1

Keyence RD-50E ANALOG SENSOR CONTROLLER

NEW KEYENCE PS-T1P AMPLIFIER PHOTOELECTRIC SENSOR

KEYENCE AP-33KP PNP DIGITAL AIR PRESSURE SENSOR

KEYENCE FS-N11N FIBER SENSOR, APLIFIER UNIT, CABLE, NPN TYPE, NEW, FREE SHIP

Keyence LB-1001W Laser Controller

NEW KEYENCE PHOTOELECTRIC SENSOR HEAD   MODEL PS-49C

[NEW] KEYENCE CA-LH35 HIGH RESOLUTION LOW DISTORTION LENS 35MM

NEW KEYENCE FS-M1H FIBEROPTIC SENSOR MANUAL CALIBRATION

KEYENCE 2-CHANNEL LIGHT CONTROLLER CA-DC100

Keyence GV-H450 CMOS Laser Sensor GVH450

Keyence EG-520 High Accuracy Positioning sensor  EXLNT

NEW Keyence PZ-G41CP PLC Retro Square Reflective Photoelectric Sensor, M8 PNP

KEYENCE 16-BIT DIGITAL LASER AMPLIFIER LV-11SAP *NEW*

Keyence, FS-V22R/ FU-40, fiber optic sensing assembly

KEYENCE STATIC ELIMINATOR IONIZER SENSOR SJ-M020

"NEW" KEYENCE LV-NH35 Laser sensor

Keyence N-400 Multi-Unit Controller 24VDC

KEYENCE # FS-M1P SENSOR FIBER AMPLIFIER, CABLE TYPE, PNP, MAIN UNIT, "NIB"

KEYENCE SJ-C10U Sheath-Sensing Ioniser SJ-H series CABLE NIB CAB-I-140

KEYENCE TH-320 Sensor Head for Fine Metal Object Detection SEN-I-245=1N12

KEYENCE PZ-M51 Square Transmissive Cable Type, NPN Thrubeam SEN-I-185

KEYENCE    Counter  RC-12 200-240v  3 months warranty in good quality

KEYENCE CA-DSR3 BNIB

KEYENCE CORP FS-V1P NSPP FSV1P

KEYENCE CORP PZ2-51P NSFP PZ251P

1 NEW KEYENCE PHOTOELECTRIC SENSOR FU-11

Keyence KV-24DT PLC + Keyence KV-E4T

NEW Keyence Photoelectric Sensor Head PS-49C PS49C - Brand New in Box - BNIB

KEYENCE LV-22AP DIGITAL LASER SENSOR UN NO BOX

[no.2121] KEYENCE LV-11A & LV-H62 DIGITAL LASER SENSOR -Lot of 3-

NEW KEYENCE FS-V1P PHOTOELECTRIC AMPLIFIER FIBER OPTIC 12-24VDC

Keyence FS-N13P Fiber Amplifier

Keyence Amplifier FS-N12CP with Fiber Optic FU-77TG And Power Cable OP-73864

KEYENCE #KV-16AR, PLC, NICE TAKE OUT, W/30 DAY WARRANTY AND FREE SHIPPING

Keyence FW-H02 High Power Digital Ultrasonic Sensor

Keyence CF-P100 PARTICLE Controller  (MADE IN JAPAN)

KEYENCE SJ-M300

Lot 5 fiber optic sensors sunx and keyence, CZ-K1P, FX-302P, FX-301P

Keyence SJ-B020 Power Supply

FS-N12P Keyence NEW In Box Digital Fiber Optic Photo Sensor Amplifier FSN12P

No test KEYENCE IT2-01 (0～＋500℃) Infrared Thermal Sensor For Get Repair Parts

MT-T1 Keyence PLC NEW In Box Interface For Mitsubishi PLC MTT1

NEW Keyence ET-90 Fiber Optic Amplifier Unit Proximity Sensors, Shielded

Keyence PZ-G61CB Photoelektrischer Sensor mit eingebautem Me?verst?rker   ungebr

KEYENCE RGB Digital Fiberoptic Sensor Head CZ-40 CZ40 Original New Free Shiping

KEYENCE LV-S61 LASER PHOTOELETRIC HEAD SMALL BEAM SPOT RETRO REFLECTIVE

KEYENCE FS-V21RP DUAL DISPLAY PHOTOELECTRIC SENSOR W/ AMPLIFIER - W/ CABLES